Galv Line Helper 2nd shift

Located in DeKalb, IL

Salary: 17.77

Galvanizing Line Helper

Position Summary

The Galvanizing Line Helper provides support to the Galvanizing Line Operator to ensure the safe and efficient operation of the galvanizing line. Responsibilities include production preparation, material handling, wire processing, equipment cleaning, quality inspections, and production documentation.

The ideal candidate is dependable, detail-oriented, safety-conscious, and willing to learn. This position requires teamwork and a commitment to maintaining production quality and a clean, organized work environment.

Essential Duties and Responsibilities

• Assist the Galvanizing Line Operator with preparing equipment, materials, and supplies for production.
• Record bobbin tag numbers and loading times at payoff to maintain material traceability.
• Check and record wire diameter before welding and report discrepancies.
• Perform wire welding after completing required training and authorization.
• Assist with loading and unloading bobbins at the payoff and takeup stations using approved equipment.
• Assist with operating payoff and takeup stations after completing required training and authorization.
• Guide wire through designated rollers, heat treatment equipment, and process tanks following approved procedures.
• Clean designated process tanks, including hot water, sodium hydroxide, hydrochloric acid, and flux tanks, following approved chemical handling and safety procedures.
• Clean and inspect the dryer chamber according to established procedures.
• Assist with zinc furnace cleaning, dross removal, and adding approved zinc materials after completing required training and authorization.
• Monitor the line for wire misrouting, tangling, and equipment issues. Report abnormal conditions to the Operator.
• Tag finished galvanized wire bobbins and accurately record production information, including order numbers, dimensions, footage, weight, date, and time.
• Maintain clean and organized work areas, equipment, and walkways.
• Assist with routine equipment inspections and basic maintenance within assigned training and authorization.
• Report equipment problems, production delays, safety hazards, and quality concerns to the Operator or supervisor.
• Follow all safety procedures and wear required personal protective equipment (PPE).
• Perform other duties as assigned by management that are consistent with training and authorization.

Qualifications and Requirements

• Previous manufacturing, industrial, or production experience preferred but not required.
• Willingness to learn galvanizing operations and complete required on-the-job and safety training.
• Ability to follow written and verbal instructions and accurately complete production records.
• Basic reading, writing, and math skills, including the ability to read production tags and work orders.
• Ability to use basic measuring tools and verify wire diameter.
• Strong attention to detail, teamwork, and communication skills.
• Dependable attendance, punctuality, and a strong work ethic.
• Ability to recognize and report safety hazards, equipment issues, and quality concerns.
• Basic knowledge of industrial equipment and maintenance practices preferred.

Physical and Work Environment Requirements

• Ability to stand, walk, bend, reach, and handle materials throughout the work shift.
• Ability to work in an industrial environment with exposure to elevated temperatures, moving machinery, process chemicals, and molten zinc.
• Ability to wear required PPE, including safety footwear, gloves, protective clothing, and eye and face protection.
• Ability to follow chemical handling and equipment isolation procedures.
• Must be able to perform the essential functions of the position with or without reasonable accommodation.

Safety and Quality Expectations

The Galvanizing Line Helper is expected to follow all safety policies and work instructions, use required PPE, and perform equipment-related tasks only after receiving the appropriate training and authorization. Employees must maintain accurate records, keep work areas organized, and promptly report unsafe conditions, equipment malfunctions, and product quality concerns.

Additional Responsibilities

The Galvanizing Line Helper may assist Production Control with production-related concerns and plant management with quality issues. Additional duties may be assigned by management based on business needs, provided they are consistent with the employee's training and qualifications.

Overall Expectation: The Galvanizing Line Helper supports daily production operations through teamwork, dependability, attention to detail, and a commitment to safety, efficiency, and product quality.

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