Rewinder

Located in DeKalb, IL

Salary: $17.27

Rewinder Operator

Pay: $17.27 per hour
Shift: 1st Shift
Schedule: Monday–Friday, 7:00 AM–3:00 PM

Job Summary

The Rewinder Operator operates equipment that transfers wire and cable from one reel or spool to another. This position ensures proper winding tension, accurate lengths, neat spooling, and consistent product quality while meeting production and safety requirements.

Key Responsibilities

• Set up and operate rewinding machines according to work orders and product specifications.

• Monitor winding tension, machine speed, spool alignment, and traverse settings to ensure uniform winding.

• Verify product lengths, material condition, and reel identification throughout production.

• Inspect reels for crossed wires, loose winding, tangles, kinks, insulation damage, and uneven spooling.

• Record production quantities, lengths, scrap, and downtime accurately.

• Label and prepare finished reels for packaging, storage, or shipment.

• Perform basic adjustments, cleaning, and preventive maintenance only as trained and authorized.

• Report equipment malfunctions, material defects, and quality concerns to the supervisor.

• Meet production targets while maintaining quality and minimizing waste.

• Maintain a clean, organized, and safe work area.

Safety Responsibilities

• Follow established safety procedures and wear required personal protective equipment.

• Keep machine guards and safety devices in place.

• Follow lockout/tagout procedures before servicing equipment or exposure to hazardous moving parts.

• Use approved lifting and material-handling equipment when necessary.

• Complete required training before operating equipment or making adjustments.

Skills Required

• Basic math and measurement skills.

• Mechanical aptitude and basic troubleshooting.

• Ability to read work orders and complete production records.

• Ability to use length counters, calipers, or micrometers as required.

• Attention to detail, communication, and teamwork.

Experience Required

Previous experience in wire and cable manufacturing, rewinding, spooling, or machine operation is preferred.

Education Requirements

High school diploma or equivalent preferred.

Qualities Required

• Reliable and punctual.

• Detail-oriented and safety-conscious.

• Willing to learn and follow instructions.

• Organized and focused on quality.

• Able to work effectively with a team.

Physical Requirements

• Stand and walk for extended periods.

• Lift a minimum of 65 pounds, following established safe handling procedures.

• Handle reels, spools, and materials using approved lifting equipment when necessary.

• Perform repetitive machine-operating tasks.

• Work in a manufacturing environment while wearing required protective equipment.

Equipment Used

• Wire and cable rewinding machines.

• Reels and spools.

• Length counters and measuring tools.

• Approved lifting and material-handling equipment.

• Required personal protective equipment.

Expected Results

• Consistent, uniform winding and accurate product lengths.

• Correct reel labeling and production records.

• Daily production and efficiency targets met.

• Minimal scrap, rework, and material damage.

• Compliance with safety, quality, and housekeeping requirements.

#3084

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