Powder Painter Lead 2-3 years minimum experience

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Located in Farmingdale, NY

Salary: 27.00

The Powder Coating Department Group Lead oversees daily operations of the powder coating department in cabinet and containment manufacturing environment. This role ensures high-quality finishes on enclosures and containment products by managing workflow through SAP/MRP systems, coordinating personnel, enforcing safety and quality standards, and driving Lean/5S+1 initiatives.

Key Responsibilities

Team Leadership & Production

• Lead, train, and coach a team of powder coaters, line operators, and support staff.
• Assign daily work based on SAP picklists, Lot-by-Lot sheets, and production schedules.
• Conduct pre-shift meetings to communicate goals, safety reminders, and quality expectations.
• Ensure proper racking and handling of cabinet and containment components to prevent damage or contamination.

Quality & Process Control

• Monitor surface preparation, coating thickness, adhesion, and curing to meet cabinet and containment quality standards.
• Perform in-process inspections and collaborate with Quality to resolve coating defects (e.g., fisheyes, orange peel, poor adhesion).
• Implement corrective actions and maintain Lot-by-Lot documentation.
• Support ISO 9001 compliance through accurate record-keeping and adherence to procedures.

Systems & Administration

• Utilize SAP/MRP systems for production tracking, work order closures, and powder inventory management.
• Record daily output, downtime, and scrap data in SAP and on production tracking boards.
• Coordinate with Scheduling and Inventory Control to prioritize urgent orders and maintain WIP accuracy.

Equipment & Safety

• Oversee the set-up, operation, and care of powder spray guns, booths, ovens, and pre-treatment systems.
• Enforce OSHA and EHS safety policies, including PPE, lock-out/tag-out, and safe material handling.
• Conduct daily safety inspections and report equipment issues for maintenance action.

Continuous Improvement

• Champion 5S+1 and Lean Manufacturing practices to improve efficiency and reduce waste.
• Lead root cause and corrective action (RCCA) for recurring defects or equipment issues.
• Recommend process improvements to enhance first-pass yield and throughput.

Required Experience

• 5+ years in a manufacturing or finishing environment, including 3+ years in powder coating or industrial painting.
• 2+ years in a lead or supervisory role, preferably within a cabinet, enclosure, or containment manufacturing setting.
• Proficiency in SAP or similar MRP/ERP systems for scheduling, work orders, and inventory tracking.
• Strong knowledge of electrostatic powder coating applications and pre-treatment methods.
• Familiarity with ISO 9001, Lean, Six Sigma, or continuous improvement programs.

Education

• High School Diploma or GED required.
• Associate’s Degree in Manufacturing Technology, Industrial Management, or related field preferred.
• Powder Coating Institute (PCI) certification or OSHA training a plus.
• Forklift certification desirable.

Skills & Competencies

• Excellent leadership and communication abilities.
• Skilled at troubleshooting powder coating defects and maintaining process consistency.
• Strong organizational skills and attention to detail.
• Ability to work in a fast-paced, high-temperature manufacturing environment.
• Proficiency in SAP transactions for production and inventory control.

Work Environment

• Cabinet and containment finishing area with exposure to powders, chemicals, and oven heat.
• Frequent standing, walking, bending, and lifting up to 50 lbs.
• Required PPE includes respirators, gloves, safety glasses, and hearing protection.
• Must be flexible for overtime or weekend work to meet production schedules.

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